Sheared otter switch bolt

Talk about the E-Type Series 3
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EDW3694
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#1 Sheared otter switch bolt

Post by EDW3694 » Wed Feb 08, 2017 9:53 pm

Hi
While replacing the otter switch I've sheared one of the bolts off in the threads of the housing. I've ordered a new housing but can't source any new bolts. Barrett's and Manners' both say they are unavailable.
Does anyone know what size/thread they are or know where I could get hold of 3 new ones?
Also I've tried to attach a photo but the file is too large, how do I get over this problem
Thanks
Simon
'72 S3 2+2 Regency Red

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JagWaugh
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#2 Re: Sheared otter switch bolt

Post by JagWaugh » Wed Feb 08, 2017 10:09 pm

I'm not sure about the SIII, but on the earlier cars they are #10 NC (i.e. 10-24) Should be fairly easy to source those.

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abowie
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#3 Re: Sheared otter switch bolt

Post by abowie » Thu Feb 09, 2017 2:49 am

Common problem; they weld themselves in there. #10 or 3/16" UNC (NOT UNF). You might satruggle to find hex headed bolts but if you can't you could just use Phillips.
Andrew.
881824, 1E21538. 889457. 1961 4.3l Mk2. 1975 XJS. 1962 MGB
http://www.projectetype.com/index.php/the-blog.html
Adelaide, Australia

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V12 Epyte
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#4 Re: Sheared otter switch bolt

Post by V12 Epyte » Thu Feb 09, 2017 7:00 am

1971 Series 3 FHC 2+2 RHD Manual
1971 Series 3 Roadster 2+2 RHD Manual
1986 Rover SD1 Vitesse Twin Plenum

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#5 Re: Sheared otter switch bolt

Post by EDW3694 » Fri Feb 10, 2017 8:27 pm

Hi
Thanks for the info. Now have fitted a new housing, otter switch and bolts.
Run up to temperature and the fans came on and no leaks :bigrin:
Simon
'72 S3 2+2 Regency Red

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EDW3694
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#6 Re: Sheared otter switch bolt

Post by EDW3694 » Fri Feb 10, 2017 10:11 pm

http://s38.photobucket.com/user/simon_e ... sort=3&o=4

This is a pic of my car (hopefully, if I've sorted photobucket)
Simon
'72 S3 2+2 Regency Red

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E-typeguy
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#7 Re: Sheared otter switch bolt

Post by E-typeguy » Sat Feb 11, 2017 3:29 am

Nice car Simon. Hope to have mine looking like yours.
Wes
1972 Jag E type coupe - Series 3
1968 Jag E type FHC - Series 1.5

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Adamski
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#8 Re: Sheared otter switch bolt

Post by Adamski » Sun Feb 19, 2017 8:18 pm

Looking good. I too sheared one of those bolts and as mentioned drilled it and got in a stainless self tapper.
It's also nice to have a switch with light to activate the fan relay and thus switch them on manually in traffic.
Adam
S3 V12 E Type FHC Manual 1972-owned since 1978
1957 XK150 since 1976

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JagWaugh
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#9 Re: Sheared otter switch bolt

Post by JagWaugh » Sun Feb 19, 2017 8:41 pm

Just for the sake of mentioning it, if the sheared fastener is ferrous, and the part isn't, you can dissolve the fastener.

https://forums.jag-lovers.com/t/xk-engi ... num/245409

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42south
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#10 Re: Sheared otter switch bolt

Post by 42south » Mon Feb 20, 2017 12:04 am

Hi Guys
If you are looking to upgrade to more modern/reliable componentry, check this link to Coolcat out. I fitted one to my V12 several years ago; replacement senders are a modern readily available part from Porsche.

https://tinyurl.com/zpgjxoh
Mark Brown
1971 S3 Etype, now sold, sadly.

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