Search found 117 matches

by Pex
Tue Apr 15, 2025 9:57 am
Forum: Technical
Topic: Flywheel question S2 OTS -69
Replies: 6
Views: 7804
Sweden

Re: Flywheel question S2 OTS -69

I searched the net and the common opinion was that the flywheel and gear-ring was one part, that's why I searched for a new Flywheel. I will find out when dismantled the engine/clutch but it looks like it's one part in the picture. FYI... I mounted a new hi torque starter like 6 years ago but that o...
by Pex
Mon Apr 14, 2025 12:10 pm
Forum: Technical
Topic: Flywheel question S2 OTS -69
Replies: 6
Views: 7804
Sweden

Flywheel question S2 OTS -69

Is the Flywheel ring a separate part or is it integrated in the flywheel? The high torque starter has totally ruined the thooths and I need to order either a new ring or a new flywheel. Also, have trouble finding a new flywheel at the usual suppliers that have the part in stock. Any tip who may have...
by Pex
Tue May 16, 2023 6:44 pm
Forum: Technical
Topic: Rear bulkhead holes, which one for boot lock
Replies: 1
Views: 1091
Sweden

Rear bulkhead holes, which one for boot lock

On the rear bulkhead, on the right side… Can anyone confirm that the cable harness should go trough the lower hole and the boot lock handle in the upper one? Can’t see that it should be the opposite way. The reason I ask is that the new bulkhead panel I bought has a cutout that aligned to the lower ...
by Pex
Tue May 16, 2023 9:48 am
Forum: Technical
Topic: How do I remove “soft top” frame bracket?
Replies: 2
Views: 1195
Sweden

How do I remove “soft top” frame bracket?

Since I’m putting in a new interior I would like to remove the bracket.
How do I access the left nut for removing the bracket?
The right one is accessible trough the hole but not the left one, is it trough the “wheelarche”?

Image
by Pex
Mon May 15, 2023 7:31 am
Forum: Technical
Topic: Where does this part belong?
Replies: 5
Views: 2010
Sweden

Re: Where does this part belong?

That’s the one…. Thank you :thankyouyellow:
No I have to take it a part again to put it in place.
by Pex
Mon May 15, 2023 6:41 am
Forum: Technical
Topic: Where does this part belong?
Replies: 5
Views: 2010
Sweden

Re: Where does this part belong?

The Windshield rod is there for proportions, but they were stored in the same box so I assumed they are from the same area :?:
Changing the whole interior so it should belong somewhere I suppose.
by Pex
Sun May 14, 2023 5:25 pm
Forum: Technical
Topic: Where does this part belong?
Replies: 5
Views: 2010
Sweden

Where does this part belong?

Have removed windshield, new dashboard etc… should have taken more photos…
Where does the lower bracket belong?

Image
by Pex
Sat Feb 11, 2023 6:55 am
Forum: Series 2
Topic: Window mechanism
Replies: 6
Views: 3635
Sweden

Re: Window mechanism

Thanks for the input, but it isn’t the teeth’s that are worn.
It is the small toothed wheel that has a play before it actually moves the big toothed metal part.
Missed to check the other door :bigrin: and it has exactly the same play so I assume it’s by design.
by Pex
Thu Feb 09, 2023 3:34 pm
Forum: Series 2
Topic: Window mechanism
Replies: 6
Views: 3635
Sweden

Window mechanism

Sound damping my doors on my S2 OTS and overhauling my window frame and mechanism. Should there be a play in the window lift mechanism, seems like the small toothed weeel have a 60 degree play before the mechanism starts moving. Like the small wheel rotate a bit on its shaft before it starts to move...
by Pex
Sun Jan 22, 2023 6:27 pm
Forum: Technical
Topic: The thread size for gearstick
Replies: 3
Views: 1381
Sweden

Re: The thread size for gearstick

Thanks..
by Pex
Sun Jan 22, 2023 6:01 pm
Forum: Technical
Topic: The thread size for gearstick
Replies: 3
Views: 1381
Sweden

The thread size for gearstick

Someone seems to re-threaded the gearstick to fit a newer knob.
I’m trying to put it back to original but can’t find out which thread I should use.
Can’t fit the lower “cone” as in picture.

Image
by Pex
Wed Nov 23, 2022 7:53 pm
Forum: Technical
Topic: Wiring diagram for boot/trunk harness
Replies: 1
Views: 1438
Sweden

Wiring diagram for boot/trunk harness

I changing my whole interior and have removed the old felt sound damper for some new sound deadening material, when I noticed that the original harness has been modified and is surrounded with plastic electric tape :thumbdown: I’m now trying clean it up but need a wiring diagram for this harness/loo...
by Pex
Fri Jul 29, 2022 3:33 pm
Forum: Technical
Topic: New gear reduction starter motor failure?
Replies: 11
Views: 4388
Sweden

Re: New gear reduction starter motor failure?

Took 3 days to tidy up the damaged tooth’s on the ring. Got a new starter motor today from SNG after I talked to Powerlite and SNG Barrat, they where both very helpful. Mounted the new one and tested it without spark plugs, spins very nice and no strange grinding or other strange noises. Still, when...
by Pex
Fri Jul 22, 2022 10:11 am
Forum: Technical
Topic: New gear reduction starter motor failure?
Replies: 11
Views: 4388
Sweden

Re: New gear reduction starter motor failure?

Good idea, I will try if I can access it from beneath.
// Peter
by Pex
Fri Jul 22, 2022 9:32 am
Forum: Technical
Topic: New gear reduction starter motor failure?
Replies: 11
Views: 4388
Sweden

Re: New gear reduction starter motor failure?

I've called Powerlite this morning and as expected, they where very helpful. Decided that they probably send a small kit to fix the broken spring on the shaft since the starter is new and it's easier and quicker than returning the whole unit for a new one. The flywheels ring gear is another story, I...
by Pex
Thu Jul 21, 2022 4:54 pm
Forum: Technical
Topic: Manual steering rack , tie rod play.
Replies: 11
Views: 4300
Sweden

Re: Manual steering rack , tie rod play.

I couldn't leave it so I started to really check where the play occurred and it's actually the rubber on the steering rack mounting that moves a lot before the wheels turn. To soft maybe but I will change to polyurethane just to get rid of that problem. Still, there is a little noticeable play in th...
by Pex
Thu Jul 21, 2022 4:48 pm
Forum: Technical
Topic: New gear reduction starter motor failure?
Replies: 11
Views: 4388
Sweden

New gear reduction starter motor failure?

I replace my old starter motor to a Powerlite gear reduction starter motor a 2 years ago. I did notice that it had problem getting the starter motor to really engage to to the flywheel ring gear but thought it had to "wear in" a little. Today it just spins when I turn the key so I removed it, tested...
by Pex
Thu Jul 21, 2022 6:53 am
Forum: Technical
Topic: Manual steering rack , tie rod play.
Replies: 11
Views: 4300
Sweden

Re: Manual steering rack , tie rod play.

Sorry for slow response but haven’t had time to scrutinize the problem, it’s a LH driven car without power steering. The plan is to wait until our short Swedish summer season has ended and then remove and try replace worn parts and rebuild it. Thanks for the input, will probably lift this thread whe...
by Pex
Mon Jun 06, 2022 6:14 pm
Forum: Technical
Topic: Manual steering rack , tie rod play.
Replies: 11
Views: 4300
Sweden

Manual steering rack , tie rod play.

I rebuild almost all suspension/ steering 2020, but I didn’t do anything to the steering rack. At the time I couldn’t notice any play on the removed steering rack but later when remounted I notice a little play on the steering wheel. It’s a little annoying since I sometimes have to compensate a litt...