Engine compartment wiring harness replacement. My experiences.

Technical advice Q&A

Topic author
Bobb
Posts: 38
Joined: Mon Apr 17, 2017 11:29 am
Eritrea

#1 Engine compartment wiring harness replacement. My experiences.

Post by Bobb » Tue Aug 15, 2017 10:52 pm

I replaced the engine compartment wiring harness because the PO (me) has left it with 42 years of quickee fixes, a bunch of modifications and additions (none of which where documented), and lots of oil and general wear and tear. I followed the following sequence...
1) all ends on the new harness where identified and marked with tape tags.
2) all corresponding connections in the car where found and similarly tagged.
3) three separate diagrams where needed to correctly identify EVERYTHING...almost. I identified the long mysterious red/yellow (fog lamp) but still found a few minor differences that I know are original (sigh).
4) old harness was removed.
5) new one was carefully installed. See images about the sequence. The three light holders must go through the firewall hole first. They will NOT pass through if the harness is already installed. The harness has enough flexibility to make the tight last bend.
*A question* What is the one ground connection for? The only thing it can reach is either the speedo or tach.
Note my modified bonnet plug. I liberated an aircraft 'Canon' plug many years ago. The wires are soldered in place and the whole plug seals with two separate rubber grommets. After twenty years the wires are still in great shape. The plug screws on and can be lockwired to prevent unscrewing.
One last note....I won't need the alternator harness since I'd installed a modern alternator many years ago, removing the need for the alternator relay, 3AW thingy and the associated wiring. The three new wires for the alternator where threaded into the old harness cloth (after washing it) to look sorta original. I used a lable maker (Brother P-Touch) to make small labels which where sealed to the wire with clear heat shrink. Brother makes tape small enough for wire marking (get the tapes off Ebay as they're crazy expensive at the stores).
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johnetype
Posts: 524
Joined: Sun Feb 26, 2012 11:54 pm
Location: Worcestershire
Great Britain

#2 Re: Engine compartment wiring harness replacement. My experiences.

Post by johnetype » Wed Aug 16, 2017 2:32 am

The ground connection you ask about goes to the wiper mechanism, under the righthand of the two nuts you can see to the right of the wheelbox in the picture you posted.

John
John

1969 Series 2 FHC

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Topic author
Bobb
Posts: 38
Joined: Mon Apr 17, 2017 11:29 am
Eritrea

#3 Re: Engine compartment wiring harness replacement. My experiences.

Post by Bobb » Wed Aug 16, 2017 9:43 am

Thanks John. Any idea what it's purpose is? I can't see a reason other than prevention of static build up in the mechanism due to rubber rubbing on glass.

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Robsan
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Location: Cleveland UK
Great Britain

#4 Re: Engine compartment wiring harness replacement. My experiences.

Post by Robsan » Thu Aug 17, 2017 11:30 am

Isnt the earth wire/ connection at the wiper to allow for self parking ? ie it is used as a return path for the motor during its last [or parking] cycle ? It is on my series 1.5, if you remove the earth the motor stops short on the cycle

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Topic author
Bobb
Posts: 38
Joined: Mon Apr 17, 2017 11:29 am
Eritrea

#5 Re: Engine compartment wiring harness replacement. My experiences.

Post by Bobb » Thu Aug 17, 2017 9:54 pm

That would be the answer. Thanks bunches.
Bob

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