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#1 Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 9:58 am
by rfs1957
Anyone tempted by this tool would do better to steer clear.

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When I used it ten years ago for 3/16" Cunifer on brake-pipes, the mandrel snapped almost immediately, which is probably why you see them listed as spare-parts everywhere.

Since then I've used this Franklin type of tool which is brilliant :

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However, I thought I'd try the Draper again with 1/4" copper as I need to make a new set of hydraulic-feed pipes between the bottles and the master-cylinders to replace these rather tatty ones.

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No matter what approach I take, using 3mm, 4mm, or 6mm of pipe beyond the clamp, it fails to make even the beginnings of a double flare, and even with the most modest clamping of the two halves it leaves horrible striations on the outside of the pipe.

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Anyway, I'm now going to buy the same tool but this time in 1/4" .......

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Which got me thinking - should the copper pipes be 1/4" or actually 5/16" ?

The spikes on the bottom of the bottles are very obviously 5/16", so why would they be associated with 1/4" piping ?

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Another case for tapered hoses ? :banghead: or just more opportunity for leaks ?

#2 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 10:39 am
by Allrand
Yes it's a problem trying to match the 1/4" to 5/16", it requires to much force to get the 1/4" pipe onto the 5/16" spigot, which invariably cracks the spigot or the bottle, particularly current reproductions. Anyone else have this problem?

#3 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 10:48 am
by rfs1957
Thanks Randall.

Looks like it would be actually very easy to sweat/soft-solder a 1"- long sleeve of 5/16" Cu pipe on the tails of all three 1/4" pipes, no ?

Good project for a wet afternoon .......

#4 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 11:01 am
by mgcjag
If you want to use 5/16 pipes on your brakes would proper brake fittings not be better than solder joints...just my thoughts...or use 1/4 and push it on the reservoirs...some obviously have problems doing this...most dont....Steve

#5 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 11:19 am
by rfs1957
My Sovy (?) brake-bottles are actually a very tight fit even with 5/16" pipe, there's no way I can force 1/4" on to them.

These are of course "feed" pipes, not "brake" pipes - zero pressure, zero risk of failure.

And 1" of soft solder in a 5/16" - 1/4" sleeve joint - in shear - is a million times stronger than either of the flexible hose junctions at either end.

#6 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 11:28 am
by mgcjag
Hi Rory....my point was to use 5/16 pipe with an appropriate fitting into the cylinder. ....Steve

#7 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sat Nov 04, 2023 11:51 am
by rfs1957
Nice idea.

That would be a more elegant solution, but I can see two problems.

Firstly, the flare on a 5/16" pipe is incompatible with the 7/16 UNF thread of the master cylinders, as the flare OD is given as 0.418", and the root diameter of 7/16 UNF is only 0.3775".

It won't go in the hole.

Secondly, the tight bends required around the master-cylinders, tricky already in 1/4", might be impossible to obtain using 5/16" pipe with the kind of equipment we've generally got access to, certainly mine.

I think sleeving the 1/4 with a bit of 5/16 and soft-solder is the way to go, and what's more it will be invisible.

Watch this space.

#8 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sun Nov 05, 2023 8:59 am
by rfs1957
Change of plan.

Decided to restore the existing ones, no idea if they follow the original pipe-runs - anyone got a picture ? - but they look vaguely credible.

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5/16" Cu pipe does indeed fit a treat over the 1/4, and capillarity pulls soft-solder in convincingly.

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So with an inch-long sleeve on the end of each one, all of a sudden the 5/16" hosing fits correctly.

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#9 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sun Nov 05, 2023 11:14 am
by Allrand
:salute:

#10 Re: Size of Brake and Clutch Bottle Pipes and Hoses - plus Draper Flaring Tool

Posted: Sun Nov 05, 2023 1:46 pm
by MSM
Beautifully done. Capillary action when soldering is one of life’s pleasures.