Fuel tank, repair
#1 Fuel tank, repair
Does anybody have any experience of Por 15 fuel tank sealer, I pulled my tank today to replace the perished boot drain hose, sure enough the felt pad under the tank was wet and had corroded the bottom of the tank, I've got about 3 pin holes in it, is it best to replace with new or go down the sealant route
Thanks
Ian
Thanks
Ian
1965 series 1 ots
1972 triumph spitfire
2016 Caddy van
1972 triumph spitfire
2016 Caddy van
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Gfhug
- Posts: 3826
- Joined: Thu Jun 19, 2014 3:08 pm
- Location: Near Andover, Hampshire,in D.O. Blighty

#2 Re: Fuel tank, repair
Have you searched on here for “POR”? Try that first and you can then search within the results for the word “tank”.
You may have found a few pin holes, but how close is the rest of the tank or even the local area to developing more of them? If you go down the route of replacing the tank, search on here for some of the comments to help make getting it into the boot easier, or should we say less difficult.
Geoff
You may have found a few pin holes, but how close is the rest of the tank or even the local area to developing more of them? If you go down the route of replacing the tank, search on here for some of the comments to help make getting it into the boot easier, or should we say less difficult.
Geoff
S2 FHC Light Blue
S2 OTS LHD - RHD full restoration
S2 OTS LHD - RHD full restoration
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#3 Re: Fuel tank, repair
If you want best then its obviously a new replacement.
Steve
Steve
Steve
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
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Series1 Stu
- Posts: 1796
- Joined: Thu Feb 02, 2017 12:26 pm
- Location: Shropshire

#4 Re: Fuel tank, repair
Although, I gave my new tank the POR15 treatment before installing it, just to make sure there is no exposed steel inside it.
Regards
Stuart
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
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#5 Re: Fuel tank, repair
I’ve used it on three tanks now. Two worked perfectly and one completely failed. On the one that failed, the final sealing paint just peeled away from the internal surface - preparation is key!
On reflection, I think for the cost of the repair kit, I would buy a new tank.
On reflection, I think for the cost of the repair kit, I would buy a new tank.
Simon
62 3.8 FHC
91 Porsche 928GT
Find me on Instagram and Facebook @oldcarfixer
62 3.8 FHC
91 Porsche 928GT
Find me on Instagram and Facebook @oldcarfixer
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#6 Re: Fuel tank, repair
The tank has to come out anyway to seal it....and you will never be sure that after its done that it won't start pealing off....Steve
Steve
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
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#7 Re: Fuel tank, repair
Any experience whether rust (pin holes) usually comes from the outside, and in the drain place (due to e.g. wet pad), or more from the inside, and at the front bottom part (due to water condenstation in gas)?
Serge
1964 (3.8) FHC
1961 OTS
1964 (3.8) FHC
1961 OTS
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#8 Re: Fuel tank, repair
My rust has definitely come from the outside from sitting on a wet pad, I rang Hutsons today who said the new tanks are galvanised, I will probably go down the new tank route although a radiator company in Wolverhampton said they could clean the tank and weld new steel into the rusted area, they didn't recommend sealers though, said they had seen too many fail
Ian
Ian
1965 series 1 ots
1972 triumph spitfire
2016 Caddy van
1972 triumph spitfire
2016 Caddy van
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#9 Re: Fuel tank, repair
If the rust is from external moisture and the tank's basically compromised, a new tank is probably your safest bet. Those pin holes suggest more damage might be developing.
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