Exhaust manifold removal
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kevjimbryant
Topic author - Posts: 25
- Joined: Sat Oct 19, 2024 7:33 am

#1 Exhaust manifold removal
I need to replace a cracked exhaust manifold. Can I remove it with the engine in situ and without removing the cylinder head?
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#2 Re: Exhaust manifold removal
Is this a car with twin strombergs and the crossover pipe from inlet manifold?
Is it the front manifold that’s defective or the rear?
Is it the front manifold that’s defective or the rear?
Series 1 FHC purchased 50 years ago. Courted my wife in it.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
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flatfloor 3.8
- Posts: 197
- Joined: Sun Feb 12, 2012 4:35 pm
- Location: Thorpe Bay Essex UK

#4 Re: Exhaust manifold removal
Assume then it’s the rear manifold?
No need to remove the cylinder head.
The bolts that attach the downpipe can be accessed from below using an assortment of extension bars. Or from above with a selection of ring spanners. The crossover pipe will need to be removed and the manifold to head nuts undone.
Be careful of seized studs and threads.
In essence its simple spanner work. I’ve done it with the same set up as you have without removing the head.
No need to remove the cylinder head.
The bolts that attach the downpipe can be accessed from below using an assortment of extension bars. Or from above with a selection of ring spanners. The crossover pipe will need to be removed and the manifold to head nuts undone.
Be careful of seized studs and threads.
In essence its simple spanner work. I’ve done it with the same set up as you have without removing the head.
Series 1 FHC purchased 50 years ago. Courted my wife in it.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
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kevjimbryant
Topic author - Posts: 25
- Joined: Sat Oct 19, 2024 7:33 am

#5 Re: Exhaust manifold removal
Mine is a 1970 reimported from across the pond and converted to triple SUs. The crack is on the front manifold. I see no cross over pipe, just 4 inaccessible / awkward brass nuts (and potentially a number od studs waiting to break if I do something silly)
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#6 Re: Exhaust manifold removal
In which case it is as you say just a simple matter of undoing the nuts
Series 1 FHC purchased 50 years ago. Courted my wife in it.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
Series 1 2+2 when the kids were small now sold.
Series 1.5 OTS in opalescent maroon, Californian car. My retirement present.
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