Torsion Bar Shields

Talk about the E-Type Series 2

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Rich70
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#1 Torsion Bar Shields

Post by Rich70 » Sun May 23, 2021 2:06 pm

Hi all,

I’ve removed a rather buckled torsion bar shield from the car. The opposite side is missing too. As a training project, I’m going to get our new apprentice to make me a new set, but I’m not sure what the bend radius is meant to be -circled in the images below. The ones on SNGB look to be 45 degrees, but in other pictures it might be 90. Could anyone confirm for me please?

Image

Image

Image
Thanks,

Richard
Richard. UK RHD 1970 S2 2+2 Auto.

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mgcjag
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#2 Re: Torsion Bar Shields

Post by mgcjag » Sun May 23, 2021 3:35 pm

Hi Richard....mine were nearer 45deg dont know precise angle....Steve
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Steve
69 S2 2+2 (just sold) ..Realm C type replica, 1960 xk150fhc

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Rich70
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#3 Re: Torsion Bar Shields

Post by Rich70 » Sun May 23, 2021 4:28 pm

Perfect. Thanks Steve!
Richard. UK RHD 1970 S2 2+2 Auto.

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Drive35
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#4 Re: Torsion Bar Shields

Post by Drive35 » Tue May 25, 2021 10:42 am

Hi Richard
Your first picture looks familiar!!! All the ally panels on mine were very mangled and coated with a thick layer of oily road dirt.
Image

Managed to straighten and clean them up. Guessed the angle to be about 45 deg, as they fitted OK at that.
Geoff
1970 S2 2+2

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Rich70
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#5 Re: Torsion Bar Shields

Post by Rich70 » Fri May 28, 2021 4:14 pm

So.... the apprentice did good??....

I’m very happy with what he has made. However, the original part was made from very soft aluminium and I told him to see if there was anything a bit tougher in the off cuts... in his excitement and drive to do a good job he clearly missed the last part ‘off cuts’!... I now have two torsion bar shields made from aviation certified titanium! About £1k of metal!
They’re currently drying post being sprayed black. When I explained that I was grateful, and about his mistake, he quickly responded with, “boss, there is now some some off cut titanium if you want anything else making”... so his project next week is a new exhaust heat shield! 👍🏻

I’ll get some picture up next week.

Rich
Richard. UK RHD 1970 S2 2+2 Auto.

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Rich70
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#6 Re: Torsion Bar Shields

Post by Rich70 » Tue Jun 08, 2021 6:30 pm

The over engineered titanium shields are complete.
Image

The exhaust heat shield is still work in progress! I’ll get a picture up once completed. The plan is to make them double skinned with a air gap between to reduce the heat being transferred.
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Richard. UK RHD 1970 S2 2+2 Auto.

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Gfhug
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#7 Re: Torsion Bar Shields

Post by Gfhug » Tue Jun 08, 2021 8:02 pm

Now what price for a production run of both? Come on, tempt me to buy a set :bigrin:

They certainly look the job, well done

Geoff
S2 FHC Light Blue
S2 OTS LHD - RHD full restoration

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288gto
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#8 Re: Torsion Bar Shields

Post by 288gto » Tue Jun 08, 2021 9:12 pm

Excellent work Richard :yellow: If it's any help, this is a heat shield a friend of mine made for me, again from aircraft grade titanium complete with titanium bolts and brackets. He did the heat shields under the car as well.


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Simon
Simon
1969 S2 OTS

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AshM
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#9 Re: Torsion Bar Shields

Post by AshM » Thu Jun 10, 2021 6:49 pm

Those are clearly going to be the smartest torsion bar shields in the country.

A good story too!
Series 2 FHC 1970
1R 20607

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gerry59
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#10 Re: Torsion Bar Shields

Post by gerry59 » Wed Sep 01, 2021 9:03 pm

Hi Ritch70

Is there any chance you could put up the dimension so i could have ago myself at making them

Cheers.

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