Post
by fareaster » Sun Sep 16, 2012 9:39 am
Sorry about the late reply, only just registered and seen this thread
MarekH
1/ Agree, I?ve done this on my S3
2/ Adjusting the blow off valve setting will only impact the steering weight during static parking manoeuvres when full system pressure is achieved. There would be no impact once the car is rolling.
3/ All reducing the rpm would do is to reduce the pump flow up to the point that the flow control valve starts limiting the flow, usually in the region of 800 - 1200 rpm. If you regularly drive at these engine rpm?s you might notice a difference.
A popular way to reduce the flow is by adjusting the flow control valve or effecting the same by installing some sort of bypass and this does increase the weighting accross the operating range. This must be done carefully, however, as manufacturers go to great lengths to achieve the correct flow rate. The industry standard is often 1 steering steering rev. per sec., pump flow is sized to achieve this value. What this means in practice is that if the flow is reduced too much and, for example, a high speed emergency lane change manoeuvre is required of the vehicle the steering wheel will feel as if it is "locking". In actuallity it is not, it is reverting to manual as the pump flow is the insuffucient to maintain the required pressure. Not good and if you do get home you will probably need to change your underpants....
4/ To do this I assume the hydraulics of the steering gear are disconnected and pump removed/rendered inoperable, the gear power source now being the column. Again a word of caution, the pinion is sized assuming only a manual input (the hydraulics bear only on the rack), this method puts a lot more load through it and could lead to premature failure.
5/ Agree, making a new torsion bar is, perhaps, easier than you think, the difficulty would be in rebalancing the valve.
You could play around with the control edges too but that would be beyond the abilities of all but the most specialist of tool rooms.
6/ A method I would favour would be to replace the entire steering gear with one of a more modern manufacturer. Not easy as one has to match mountings, cross over angle, inner ball joint centres etc. etc. but I believe it has been done.