#1 I have lost all spark.
Posted: Sat Apr 06, 2013 1:13 pm
Hello again.
I'm not sure if this should be in the "technical" forum or series 3, apologies if I have put it in the wrong place.
After a few winter improvements to my engine, engine bay and a few other little bits I am now at the point where I am restarting the car again.
After a couple of turns she fired up nicely as hoped but as I built the revs (to about 2000 RPM) the engine cut out suddenly, no misfiring, no noises, she just stopped.
From what I can tell, the previous owner had the re-opus unit fitted. The car also appears to have a non original control box, it is marked up as a CAV 440, I completed 600 miles last year with this system and it performed very well, however I did have intermittent charging problems.
The fact that the engine ran fine for about 30 sec?s before stopping suggests a failure of a component rather than a loose connection where I would expect a gradual failure or intermittent sparking.
I have checked the entire system for anything obvious, all connections look OK. I have also worked through the repair operation manual checks as this is not an area that I am completely confident about. These are the readings I took.
I have battery voltage (13.1) at the SW terminal of the ballast resistor.
I have 3.7 V at the coil + terminal. (manual states 4 to 6V)
I have 1.2 ohms over the coil terminals. (manual states 0.8 ? 1.0)
I have 1.19V on the voltage drop test. (manual says replace amplifier if under 2V)
Ballast resistor (47229A) resistances are as follows:
1) LH mid terminal (SW) to RH top terminal (blue & white wire)-8.2 ohms
2) LH lwr terminal (Start) to RH mid terminal (black & red wire)-1.0 ohms
3) Across lwr terminals (start to white & green)-1.3 ohms.
Resiatances 2 & 3 seem a bit high compared to manual figures.
When I conducted the ?switching action test? I recorded a voltage of 1.2V, the manual states that this should be at battery voltage.
I have a good earth.
So if I follow the manual to the letter it would suggest I need to replace my Amplifier unit AND the Ballast resistor, I however am not convinced. The fact the car was firing perfectly and stopped instantly makes me think it should be a failure that is obvious to see and most of the undesirable readings above are only a bit out (With the exception of the switching action test).
I am hesitant to start throwing new parts at it until I am convinced that I know what is actually at fault. If anyone has any suggestions at all that might help then I am all ears! I am also keen to find out what caused the failure. If I do end up purchasing new parts I don?t want the same problem to happen due to not fixing the initial cause.
I have spent quite a few hours drinking tea and scratching my head with this and I?m all out of ideas!
Thanks in advance for any help, suggestions, advice or teabags.
Marcus.
I'm not sure if this should be in the "technical" forum or series 3, apologies if I have put it in the wrong place.
After a few winter improvements to my engine, engine bay and a few other little bits I am now at the point where I am restarting the car again.
After a couple of turns she fired up nicely as hoped but as I built the revs (to about 2000 RPM) the engine cut out suddenly, no misfiring, no noises, she just stopped.
From what I can tell, the previous owner had the re-opus unit fitted. The car also appears to have a non original control box, it is marked up as a CAV 440, I completed 600 miles last year with this system and it performed very well, however I did have intermittent charging problems.
The fact that the engine ran fine for about 30 sec?s before stopping suggests a failure of a component rather than a loose connection where I would expect a gradual failure or intermittent sparking.
I have checked the entire system for anything obvious, all connections look OK. I have also worked through the repair operation manual checks as this is not an area that I am completely confident about. These are the readings I took.
I have battery voltage (13.1) at the SW terminal of the ballast resistor.
I have 3.7 V at the coil + terminal. (manual states 4 to 6V)
I have 1.2 ohms over the coil terminals. (manual states 0.8 ? 1.0)
I have 1.19V on the voltage drop test. (manual says replace amplifier if under 2V)
Ballast resistor (47229A) resistances are as follows:
1) LH mid terminal (SW) to RH top terminal (blue & white wire)-8.2 ohms
2) LH lwr terminal (Start) to RH mid terminal (black & red wire)-1.0 ohms
3) Across lwr terminals (start to white & green)-1.3 ohms.
Resiatances 2 & 3 seem a bit high compared to manual figures.
When I conducted the ?switching action test? I recorded a voltage of 1.2V, the manual states that this should be at battery voltage.
I have a good earth.
So if I follow the manual to the letter it would suggest I need to replace my Amplifier unit AND the Ballast resistor, I however am not convinced. The fact the car was firing perfectly and stopped instantly makes me think it should be a failure that is obvious to see and most of the undesirable readings above are only a bit out (With the exception of the switching action test).
I am hesitant to start throwing new parts at it until I am convinced that I know what is actually at fault. If anyone has any suggestions at all that might help then I am all ears! I am also keen to find out what caused the failure. If I do end up purchasing new parts I don?t want the same problem to happen due to not fixing the initial cause.
I have spent quite a few hours drinking tea and scratching my head with this and I?m all out of ideas!
Thanks in advance for any help, suggestions, advice or teabags.
Marcus.