Boot luggage rail fixings
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Knightrider
Topic author - Posts: 116
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#1 Boot luggage rail fixings
A couple of the chrome/rubber rails in the boot of my 1966 2+2 had come loose, so I investigated trying to refix them today.
Looks like they are held with rivets that had corroded and given way. I have drilled the old ones out, but can't figure a way to refix them. The head of my rivet gun is too large to fit inside the chrome channel. I tried to make a small brass extension for the rivet head, but the rivet doesn't seem to go in far enough to grip. Using 3.2mm pop rivets.
What were the original fixings/tool used, or is there an alternative? Thanks!
Looks like they are held with rivets that had corroded and given way. I have drilled the old ones out, but can't figure a way to refix them. The head of my rivet gun is too large to fit inside the chrome channel. I tried to make a small brass extension for the rivet head, but the rivet doesn't seem to go in far enough to grip. Using 3.2mm pop rivets.
What were the original fixings/tool used, or is there an alternative? Thanks!
Simon
1966 Series 1 2+2
1966 Series 1 2+2
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#2 Re: Boot luggage rail fixings
Grind the end of your rivet gun down a bit....i used pop rivets not sure of size....they may hav been peel rivets where the back splays out ..or use small washers at the back to give the rivet something to grip to....Steve


Steve
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
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Knightrider
Topic author - Posts: 116
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#3 Re: Boot luggage rail fixings
Thanks - I did consider than then decided to ask if there is an alternative before I ruin my rivet gun! If there is no other option I will give it a go.
Simon
1966 Series 1 2+2
1966 Series 1 2+2
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#4 Re: Boot luggage rail fixings
They should be fixed with bifurcated copper rivets.
Trevor.
62 FHC 8607**, 64 Panhard 24CT, 68 Mini Cooper, Caterham 7, 64 Mini pickup
62 FHC 8607**, 64 Panhard 24CT, 68 Mini Cooper, Caterham 7, 64 Mini pickup
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Series1 Stu
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#5 Re: Boot luggage rail fixings
The original items are no longer available, but I bought something close where the solid section was slightly longer and used washers under the rubber rails to take up the difference in height.
I think I used a brass drift to flatten the rivets over. Then came the fun of fitting the rubber rails.
Regards
Stuart
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
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#6 Re: Boot luggage rail fixings
Randall Botha
'64 3.8 fhc & '51 Mk 7 (now sold), previously 3.8 S-type x2, 2.4 Mk 1, XJ6 S1.
'64 3.8 fhc & '51 Mk 7 (now sold), previously 3.8 S-type x2, 2.4 Mk 1, XJ6 S1.
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#7 Re: Boot luggage rail fixings
Looking at the parts catalogue in the Knowledge base it lists self tap screws holding the retainers.....later S3 cars used staples....Steve..PS Robey drawing


Steve
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
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Series1 Stu
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#8 Re: Boot luggage rail fixings
Hi Steve
Self tappers wont work on the hardura mats, which is what the early cars used.
Regards
Self tappers wont work on the hardura mats, which is what the early cars used.
Regards
Stuart
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
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#9 Re: Boot luggage rail fixings
The original poster has a 66..2+2...I think he has boards?..Steve
Steve
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
69 S2 2+2 (sold) ..Realm C type replica, 1960 xk150fhc
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Series1 Stu
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#10 Re: Boot luggage rail fixings
Ah, yes. Good point. 
Stuart
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
If you can't make it work, make it complicated!
'62 FHC - Nearing completion
'69 Daimler 420 Sovereign
'93 Jaguar X300 XJR basket case
'93 Audi 80 quatrro Sport
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#11 Re: Boot luggage rail fixings
If the head of the rivet gun won’t fit, use either small nuts as spacers or find a suitable piece of metal that fits inside the rails and drill a hole for the rivet shaft.
Trevor.
62 FHC 8607**, 64 Panhard 24CT, 68 Mini Cooper, Caterham 7, 64 Mini pickup
62 FHC 8607**, 64 Panhard 24CT, 68 Mini Cooper, Caterham 7, 64 Mini pickup
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Knightrider
Topic author - Posts: 116
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#12 Re: Boot luggage rail fixings
Thanks all. I tried a small nut/piece of metal but couldn't get the rivets to grip - may just be about too short.
As per above - car is using boards so I may resort to self tappers...
As per above - car is using boards so I may resort to self tappers...
Simon
1966 Series 1 2+2
1966 Series 1 2+2
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